Handheld Laser Welder Manufacturer | Zhijie Laser | Handheld Laser Welder Manufacturer

1500W Handheld Laser Welder

Wed, 28 Oct 2026 00:00:00 +0000

Product Advantages

Compact and lightweight — handheld unit only 12kg, carry to any workstation, no rails or gantry needed
20%+ electro-optical efficiency — comprehensive efficiency above 20%, low energy high output
Operators trained in 1 day — modular controls, simple operation, no special license required
Small heat-affected zone, zero distortion — non-contact welding, smooth welds, no polishing needed
Built-in auto wire feeder — automatic filler wire for gap filling and cosmetic welds
220V single-phase power — standard workshop outlet, no special electrical setup required

Technical Specifications

Parameter	Specification
Model	MJ-15-BFL
Laser Power	1500W
Laser Source	Keplin / Guangfang / Raycus (fiber laser)
Laser Wavelength	1070 – 1090 nm
Power Stability	±2%
Modulation Frequency	1 – 5000 Hz
BPP (Beam Quality)	M² ≤ 1.5
Fiber Length	10 m
Fiber Core Diameter	20 – 50 μm
Welding Thickness	0.5 – 3.0 mm
Welding Modes	Continuous / Modulation (Pulse) / Spot
Welding Head	Double protection
Control System	5-in-1
Cooling System	Water cooling (Hanli / Quanguan / Evita, dual temp control)
Laser Source Consumption	5 KW
Chiller Consumption	1.7 KW
Total System Consumption	7.5 KW
Power Supply	AC 220V / 50Hz
Overall Weight	~ 102 kg

Materials Supported

Stainless steel (201, 304, 316, 430) — use Argon Ar shielding gas
Carbon steel (Q235, Q355) — use CO₂ shielding gas
Galvanized steel — use Argon Ar shielding gas
Aluminum alloy (6061, 5052) — use Nitrogen N₂ shielding gas
Copper and brass
Titanium

Typical Applications

Automotive sheet metal repair and body welding
Kitchenware hardware manufacturing
Advertising signs
Door and window welding
Stainless steel pipes and vessels
On-site structural repair

What’s in the Box

Item	Quantity
Handheld fiber laser welder cabinet	1
Laser source (Keplin / Guangfang / Raycus)	1
Welding head (double protection)	1
5-in-1 control system	1
Custom auto wire feeder	1
Water chiller (dual temp control)	1
10 m optical fiber cable	1
Copper nozzle	6
Protective lens	8
Air hose	3 m
Safety operation manual	1
Safety goggles	1

Process Parameters Reference

Stainless Steel (Argon Ar shielding)

Thickness (mm)	Laser Power (W)	Wire Diameter (mm)	Wire Feed (mm/s)	Scan Speed (mm/s)	Scan Width (mm)	Gas Pressure (bar)	Mode
1.0	300 – 500	1.0	15	300	2.5	10	Flat
2.0	500 – 800	1.0	12	300	2.5	10	Flat
3.0	800 – 1200	1.2	10	300	3.0	10	Flat

Carbon Steel (CO₂ shielding)

Thickness (mm)	Laser Power (W)	Wire Diameter (mm)	Wire Feed (mm/s)	Scan Speed (mm/s)	Scan Width (mm)	Gas Pressure (bar)	Mode
1.0	300 – 500	1.0	15	300	2.5	10	Flat
2.0	500 – 800	1.0	12	300	2.5	10	Flat
3.0	800 – 1200	1.2	10	300	3.0	10	Flat

Galvanized Steel (Argon Ar shielding)

Thickness (mm)	Laser Power (W)	Wire Diameter (mm)	Wire Feed (mm/s)	Scan Speed (mm/s)	Scan Width (mm)	Gas Pressure (bar)	Mode
1.0	300 – 500	1.0	15	300	2.5	10	Flat
2.0	500 – 800	1.0	12	300	2.5	10	Flat
3.0	800 – 1200	1.2	10	300	3.0	10	Flat

Aluminum (Nitrogen N₂ shielding)

Thickness (mm)	Laser Power (W)	Wire Diameter (mm)	Wire Feed (mm/s)	Scan Speed (mm/s)	Scan Width (mm)	Gas Pressure (bar)	Mode
1.0	300 – 500	1.0	15	300	2.5	10	Flat
2.0	500 – 800	1.0	12	300	2.5	10	Flat
3.0	800 – 1200	1.2	10	300	3.0	10	Flat

How Handheld Laser Welding Works

Laser light from the source is transmitted through an optical fiber to the handheld welding head, where it is focused onto the workpiece surface. The laser energy is absorbed and converted to heat, melting the material or filler wire. Shielding gas protects the molten pool, forming a high-quality weld that securely joins the two pieces.

The water chiller cools and maintains constant temperature for both the laser source and welding head to protect critical components.

FAQ

Is training included?

Yes. Every machine comes with free online video training (2–4 hours) covering setup, parameter tuning, basic operation, and daily maintenance. Overseas customers can request on-site engineer support.

Can I use it with 220V household power?

Yes. The 1500W model operates on 220V single-phase — a standard workshop outlet works, no special setup needed.

How much faster is it than TIG welding?

Laser welding is 3–10× faster than TIG, with a smaller heat-affected zone, minimal distortion, and smooth welds that need no polishing.

What is the warranty period?

12 months full machine warranty from delivery date
24 months on laser source and core components
3 months on consumables (lenses, nozzles, wire feed wheels)

Do you offer remote technical support?

Yes. We provide 1-on-1 remote video guidance — our professional technicians assist with setup, tuning, and troubleshooting online.

Do you support OEM / ODM?

Yes. We can customize power, fiber length, jigs and fixtures, LOGO printing, and more. Contact us with your specific requirements.

Request a Quote

Tell us your material type, thickness, and production volume, and we’ll recommend the right configuration.

2000W Handheld Laser Welder

Wed, 28 Oct 2026 00:00:00 +0000

Product Advantages

Higher power, deeper penetration — welds up to 5mm steel with excellent fusion
20%+ electro-optical efficiency — comprehensive efficiency above 20%, low energy high output
Operators trained in 1 day — modular controls, simple operation, no special license required
Small heat-affected zone, zero distortion — non-contact welding, smooth welds, no polishing needed
Built-in auto wire feeder — automatic filler wire for gap filling and cosmetic welds
220V single-phase power — standard workshop outlet, no special electrical setup required

Technical Specifications

Parameter	Specification
Model	MJ-20-BFL
Laser Power	2000W
Laser Source	Keplin / Guangfang / Raycus (fiber laser)
Laser Wavelength	1070 – 1090 nm
Power Stability	±2%
Modulation Frequency	1 – 5000 Hz
BPP (Beam Quality)	M² ≤ 1.5
Fiber Length	10 m
Fiber Core Diameter	20 – 50 μm
Welding Thickness	1.0 – 5.0 mm
Welding Modes	Continuous / Modulation (Pulse) / Spot
Welding Head	Double protection
Control System	5-in-1
Cooling System	Water cooling (Hanli / Quanguan / Evita, dual temp control)
Laser Source Consumption	6.5 KW
Chiller Consumption	2.5 KW
Total System Consumption	9 KW
Power Supply	AC 220V / 50Hz
Overall Weight	~ 120 kg

Materials Supported

Stainless steel (201, 304, 316, 430) — use Argon Ar shielding gas
Carbon steel (Q235, Q355, 45#) — use CO₂ shielding gas
Galvanized steel — use Argon Ar shielding gas
Aluminum alloy (6061, 5052, 7075) — use Nitrogen N₂ shielding gas
Copper and brass
Titanium

Typical Applications

Pressure vessel and tank fabrication
Heavy machinery and equipment manufacturing
Structural steel welding
Shipbuilding and marine engineering
Aluminum alloy structural parts
Battery tray and enclosure welding

What’s in the Box

Item	Quantity
Handheld fiber laser welder cabinet	1
Laser source (Keplin / Guangfang / Raycus)	1
Welding head (double protection)	1
5-in-1 control system	1
Custom auto wire feeder	1
Water chiller (dual temp control)	1
10 m optical fiber cable	1
Copper nozzle	6
Protective lens	8
Air hose	3 m
Safety operation manual	1
Safety goggles	1

Process Parameters Reference

Stainless Steel (Argon Ar shielding)

Thickness (mm)	Laser Power (W)	Wire Diameter (mm)	Wire Feed (mm/s)	Scan Speed (mm/s)	Scan Width (mm)	Gas Pressure (bar)	Mode
3.0	800 – 1200	1.2	10	300	3.0	10	Flat
4.0	1000 – 1500	1.2	10	300	4.0	10	Flat
5.0	1200 – 1800	1.6	10	300	4.5	10	Flat

Carbon Steel (CO₂ shielding)

Thickness (mm)	Laser Power (W)	Wire Diameter (mm)	Wire Feed (mm/s)	Scan Speed (mm/s)	Scan Width (mm)	Gas Pressure (bar)	Mode
3.0	800 – 1200	1.2	10	300	3.0	10	Flat
4.0	1000 – 1500	1.2	10	300	4.0	10	Flat
5.0	1200 – 1800	1.6	10	300	4.5	10	Flat

Galvanized Steel (Argon Ar shielding)

Thickness (mm)	Laser Power (W)	Wire Diameter (mm)	Wire Feed (mm/s)	Scan Speed (mm/s)	Scan Width (mm)	Gas Pressure (bar)	Mode
3.0	800 – 1200	1.2	10	300	3.0	10	Flat
4.0	1000 – 1500	1.2	10	300	4.0	10	Flat
5.0	1200 – 1800	1.6	10	300	4.5	10	Flat

Aluminum (Nitrogen N₂ shielding)

Thickness (mm)	Laser Power (W)	Wire Diameter (mm)	Wire Feed (mm/s)	Scan Speed (mm/s)	Scan Width (mm)	Gas Pressure (bar)	Mode
3.0	800 – 1200	1.2	10	300	3.0	10	Flat
4.0	1000 – 1500	1.2	10	300	4.0	10	Flat
5.0	1200 – 1800	1.6	10	300	4.5	10	Flat

How Handheld Laser Welding Works

The water chiller cools and maintains constant temperature for both the laser source and welding head to protect critical components.

FAQ

How do I choose between 1500W and 2000W?

It depends on your material thickness: 1500W for ≤3mm, 2000W for 1–5mm. If you weld both thin and thick materials, go with the 2000W.

Does it require 380V power?

No. The 2000W model operates on 220V single-phase — a standard workshop outlet works, no special setup needed.

What are the advantages over TIG welding?

Comparison	TIG Welding	Handheld Laser Welding
Welding Speed	Slow	3–10× TIG speed
Heat-Affected Zone	Large	Small
Distortion	Prone	Minimal or none
Weld Appearance	Rough, needs polishing	Smooth, consistent
Seal Integrity	Porous, prone to leakage	Perfect seal
Operator Skill	Needs skilled, certified	0 experience, 1 day training

What is the warranty period?

12 months full machine warranty from delivery date
24 months on laser source and core components
3 months on consumables (lenses, nozzles, wire feed wheels)

Do you offer remote technical support?

Yes. We provide 1-on-1 remote video guidance — our professional technicians assist with setup, tuning, and troubleshooting online.

Request a Quote

For heavy-duty welding tasks and higher throughput, the 2000W model is the ideal choice. Tell us your requirements and we’ll prepare a proposal.

3000W Handheld Laser Welder

Wed, 28 Oct 2026 00:00:00 +0000

Product Advantages

Flagship power in the industry — 3000W laser source covers 2–6mm thick plate welding with excellent penetration
20%+ electro-optical efficiency — comprehensive efficiency above 20%, low energy high output
Operators trained in 1 day — modular controls, simple operation, no special license required
Small heat-affected zone, minimal distortion — compared to TIG welding, distortion is negligible
Built-in auto wire feeder — automatic filler wire for gap filling and cosmetic welds
Industrial-grade design — engineered for 24/7 continuous production

Technical Specifications

Parameter	Specification
Model	MJ-30-BFL
Laser Power	3000W
Laser Source	Keplin / Guangfang / Raycus (fiber laser)
Laser Wavelength	1070 – 1090 nm
Power Stability	±2%
Modulation Frequency	1 – 5000 Hz
BPP (Beam Quality)	M² ≤ 1.5
Fiber Length	10 m
Fiber Core Diameter	20 – 50 μm
Welding Thickness	2.0 – 6.0 mm
Welding Modes	Continuous / Modulation (Pulse) / Spot
Welding Head	Double protection
Control System	5-in-1
Cooling System	Water cooling (Hanli / Quanguan / Evita, dual temp control)
Laser Source Consumption	9 KW
Chiller Consumption	4 KW
Total System Consumption	13.5 KW
Power Supply	AC 380V / 50Hz
Overall Weight	~ 200 kg

Materials Supported

Stainless steel (201, 304, 316, 430) — use Argon Ar shielding gas
Carbon steel (Q235, Q355, 45#) — use CO₂ shielding gas
Galvanized steel — use Argon Ar shielding gas
Aluminum alloy (6061, 5052, 7075) — use Nitrogen N₂ shielding gas
Copper and brass
Titanium

Typical Applications

Pressure vessel and tank fabrication
Heavy machinery and equipment manufacturing
Structural steel welding
Shipbuilding and marine engineering
Aluminum alloy structural parts
Battery tray and enclosure welding

What’s in the Box

Item	Quantity
Handheld fiber laser welder cabinet	1
Laser source (Keplin / Guangfang / Raycus)	1
Welding head (double protection)	1
5-in-1 control system	1
Custom auto wire feeder	1
Water chiller (dual temp control)	1
10 m optical fiber cable	1
Copper nozzle	6
Protective lens	8
Air hose	3 m
Safety operation manual	1
Safety goggles	1

Process Parameters Reference

Stainless Steel (Argon Ar shielding)

Thickness (mm)	Laser Power (W)	Wire Diameter (mm)	Wire Feed (mm/s)	Scan Speed (mm/s)	Scan Width (mm)	Gas Pressure (bar)	Mode
4.0	1000 – 1500	1.2	10	300	4.0	10	Flat
5.0	1200 – 1800	1.6	10	300	4.5	10	Flat
6.0	1500 – 2300	1.6	10	300	4.5	10	Flat

Carbon Steel (CO₂ shielding)

Thickness (mm)	Laser Power (W)	Wire Diameter (mm)	Wire Feed (mm/s)	Scan Speed (mm/s)	Scan Width (mm)	Gas Pressure (bar)	Mode
4.0	1000 – 1500	1.2	10	300	4.0	10	Flat
5.0	1200 – 1800	1.6	10	300	4.5	10	Flat
6.0	1500 – 2300	1.6	10	300	4.5	10	Flat

Galvanized Steel (Argon Ar shielding)

Thickness (mm)	Laser Power (W)	Wire Diameter (mm)	Wire Feed (mm/s)	Scan Speed (mm/s)	Scan Width (mm)	Gas Pressure (bar)	Mode
4.0	1000 – 1500	1.2	10	300	4.0	10	Flat
5.0	1200 – 1800	1.6	10	300	4.5	10	Flat
6.0	1500 – 2300	1.6	10	300	4.5	10	Flat

Aluminum (Nitrogen N₂ shielding)

Thickness (mm)	Laser Power (W)	Wire Diameter (mm)	Wire Feed (mm/s)	Scan Speed (mm/s)	Scan Width (mm)	Gas Pressure (bar)	Mode
4.0	1000 – 1500	1.2	10	300	4.0	10	Flat
5.0	1200 – 1800	1.6	10	300	4.5	10	Flat
6.0	1500 – 2300	1.6	10	300	4.5	10	Flat

How Handheld Laser Welding Works

The water chiller cools and maintains constant temperature for both the laser source and welding head to protect critical components.

FAQ

Does it require 380V three-phase power?

Yes. The 3000W model has high power consumption and requires 380V three-phase for stable operation. 220V cannot meet the power demand.

What are the advantages over TIG welding?

Comparison	TIG Welding	Handheld Laser Welding
Welding Speed	Slow	3–10× TIG speed
Heat-Affected Zone	Large	Small
Distortion	Prone	Minimal or none
Weld Appearance	Rough, needs polishing	Smooth, consistent
Seal Integrity	Porous, prone to leakage	Perfect seal
Operator Skill	Needs skilled, certified	0 experience, 1 day training

What is the warranty period?

12 months full machine warranty from delivery date
24 months on laser source and core components
3 months on consumables (lenses, nozzles, wire feed wheels)

Request a Quote

Flagship high-power model for thick plates and high throughput. Tell us your application requirements, we’ll prepare a proposal.

Automated Fiber Laser Welder

Wed, 28 Oct 2026 00:00:00 +0000

Product Overview

Our automated fiber laser welder series includes two main types: 4-6 axis fiber automatic welders and fiber galvanometer welders, designed for mass production and precision welding applications. Non-contact processing, simple operation, clean and environmentally friendly.

Laser welding improves work efficiency, produces beautiful finished parts with small weld seams, reliable fusion depth and consistent welding quality.

Product Advantages

4-6 axis motion — gantry or robotic systems, supports complex weld paths
Galvanometer welding — high-speed scanning, millisecond-level positioning for precision electronics and micro-welding
Wide power range — 1000W / 1500W / 2000W / 3000W / 6000W available
Production-line integration — seamless integration, 24/7 continuous operation
Non-contact — clean and eco-friendly, small heat-affected zone, zero distortion
Modular design — custom fixtures and tooling available per process requirement

Technical Specifications

Parameter	Specification
Name	Automated fiber laser welder / Fiber galvanometer laser welder
Laser Power	1000W / 1500W / 2000W / 3000W / 6000W
Operating Mode	Continuous / Modulation (Pulse)
Laser Wavelength	1080nm
Focus Spot Diameter	0 – 5 mm (galvanometer) / 0 – 200 mm (optional)
Fiber Length	10 m
Cooling System	Water cooling
Working Travel	500 × 500 × 500 mm (standard)
Overall Weight	~ 300 kg
Options	Rotary axis, wire feeder, custom fixtures

Application Industries

Kitchenware and hardware
Home appliances
Advertising and signage
Mold manufacturing
Stainless steel doors and windows
Crafts and gifts
Furniture
Automotive parts
New energy vehicles
Electronic components
Precision machinery

Typical Configuration Packages

Option 1: 4-6 Axis Gantry Automatic Welder

Ideal for large workpieces and complex weld seams in mass production. Supports offline programming with CAD file import for automatic weld path generation.

Option 2: Fiber Galvanometer Welder

Ideal for high-speed precision welding such as battery tabs, electronic component leads, and jewelry inlays. High-speed galvanometer scanning with ±0.01mm positioning accuracy.

Option 3: Robotic Laser Welding System

Six-axis industrial robot + laser welding head for high flexibility in mixed-product, low-volume production. Supports both teach pendant and offline programming.

Request a Quote

Tell us your workpiece size, material, weld requirements and production volume, and we’ll recommend the optimal automation solution.

Fiber Laser Cleaner

Wed, 28 Oct 2026 00:00:00 +0000

Product Overview

The fiber laser cleaner is a non-contact, green cleaning equipment. It uses high-frequency laser pulses to impact the surface — the light beam rapidly moves, converting into acoustic waves that return from the lower layer, creating resonance with incident waves that breaks down contaminants. Simultaneously, the differential absorption of laser energy between the substrate and surface contaminants causes instant thermal expansion, generating sufficient acceleration to overcome the adsorption force and detach contaminants.

Simple to operate, highly efficient and safe, it is especially advantageous for objects that cannot be moved.

Core Advantages

Non-contact processing — no substrate damage, no secondary pollution
Eco-friendly and efficient — no consumables, no chemicals, no dust emissions
Safe and reliable — modular controls with shielding and safety interlocks
Simple operation — intuitive touch screen, preset cleaning parameters at one touch
High efficiency — spot diameter up to 200mm for large-area rapid cleaning
Wide power range — 1000W / 1500W / 2000W / 3000W / 6000W available

Technical Specifications

Parameter	Specification
Name	Fiber laser cleaner
Laser Power	1000W / 1500W / 2000W / 3000W / 6000W
Operating Mode	Continuous / Modulation (Pulse)
Laser Wavelength	1080nm
Focus Spot Diameter	0 – 200 mm
Fiber Length	10 m
Cooling System	Water cooling
Power Supply	AC 220V / AC 380V
Overall Weight	~ 300 kg

Working Principle

Laser cleaning operates through two combined effects:

Resonance Shattering Effect — high-frequency laser impacts the surface; the beam converts to acoustic waves returning from below, creating resonance with incident waves that shatter contaminants
Thermal Expansion Detachment Effect — substrate and contaminants differentially absorb laser energy, causing instant thermal expansion of contaminants which generates enough acceleration to overcome adsorption forces and detach

Application Industries

Nuclear power industry
Shipbuilding
Tire molds
Rail transit
Automotive parts
High-end machine tools
Industrial molds
Steel structure rust removal
Ancient building restoration
Precision electronics cleaning

Typical Cleaning Targets

Rust — oxidation layers and rust on various steel surfaces
Grease — hydraulic oil, lubricants, heavy oil residues
Paint — old paint layers, coatings, protective film removal
Scale — post-heat-treatment oxidation, post-weld scale
Adhesives — industrial dust, weld spatter, surface attachments

Request a Quote

Tell us your cleaning target, substrate type and area to clean, and we’ll recommend the right power configuration and solution.

Laser Marking Machine

Wed, 28 Oct 2026 00:00:00 +0000

Product Overview

Laser marking machines use a laser beam to create permanent marks on various material surfaces. The marking effect is achieved through material evaporation exposing deeper layers, or by physical/chemical changes induced by laser energy to “engrave” patterns, text, barcodes and other graphics.

Zhijie laser marking machines cover fiber, ultraviolet and CO2 three main types, suitable for precision marking on metals and selected non-metallic materials.

Product Series

Fiber Laser Marking Machines

Model	Power	Marking Area
NL-20F	20W	110×110 / 160×160 / 180×180 / 210×210 / 300×300 mm (optional)
NL-30F	30W	Same as above
NL-50F	50W	Same as above
NL-100F	100W	Same as above
BN-20W	20W (portable)	Same as above
BN-30W	30W (portable)	Same as above

Fiber lasers feature compact size (air-cooled, no water cooling needed), excellent beam quality (fundamental mode), and maintenance-free operation.

UV Laser Marking Machines

Model	Power	Marking Area
UV-3W	3W	110×110 / 160×160 / 180×180 / 210×210 / 300×300 mm (optional)
UV-5W	5W	Same as above
UV-7W	7W	Same as above
UV-10W	10W	Same as above
UV-20W	20W	Same as above

UV lasers produce a “cold processing” effect with extremely small heat-affected zone, delivering fine marks ideal for high-precision and high-smoothness requirements.

CO2 Laser Marking Machines

Model	Power	Marking Area
CO2-30W	30W	110×110 / 160×160 / 180×180 / 210×210 / 300×300 mm (optional)
CO2-40W	40W	Same as above
CO2-60W	60W	Same as above
CO2-100W	100W	Same as above

CO2 lasers can engrave metals and selected non-metallic materials, especially suitable for applications requiring higher precision and smoother finishes.

Software Features

Supports BMP, JPG, DXF, PLT, AI and other file formats
Auto-generates serial numbers, production dates, 1D and 2D barcodes
Supports flying marking (online assembly line marking)
Supports rotary marking
Supports large-area XY platform auto-segmentation marking

Application Scope

Widely used for marking graphics and text in: integrated circuit chips, microelectronics, computer components, LED lighting, industrial bearings, watches, gold and silver jewelry, sanitary ware, electronic and communication products, aerospace components, automotive parts, home appliances, nameplates, hardware tools, molds, wire and cable, food packaging, ceramic crafts, medical devices, tobacco, military and many other industries — including high-volume production line operations.

Request a Quote

Tell us the material to mark, content (text / barcode / graphics), marking area and daily volume, and we’ll recommend the optimal model.

Laser Parts & Consumables

Wed, 28 Oct 2026 00:00:00 +0000

Product Overview

Zhijie provides a full range of laser equipment parts and consumables across five categories: cutting systems, laser sources, optical components, welding accessories and control parts. All parts use premium original components to ensure perfect compatibility and extend equipment life.

Parts Categories

Laser Cutting Heads

Model	Application
NC30BK	Stainless steel and carbon steel sheet cutting
NC30A	High-precision cutting
NC150	Thick plate cutting
BT240	Heavy-duty cutting
Sbs06	High-speed cutting
Kbm111	Precision thin sheet cutting
Ic608	Medium-thickness plate cutting
Ic80	Heavy industrial cutting

Laser Sources

Fiber lasers (Raycus / Maxphotonics)
CO2 lasers
UV ultraviolet lasers
Power range: 20W – 6000W

Optical Components & Sensing

Collimator lenses / Focus lenses
Protective lenses
Sensors
RF cables

Laser Welding Machine Accessories

Accessory	Specification / Notes
Chaowei copper nozzle	Standard / extended type
Qilin copper nozzle	Focal length F120 / F150 / F200
Focus lens	Multiple focal lengths available
Protective lens	D18T2 and other specs

Other Accessories

Laser chillers
Ceramic rings
Sealing rings
Cutting machine copper nozzles
Remote controllers

Why Choose Original Parts?

Perfect compatibility — 100% compatible with Zhijie laser equipment, matched parameters
Quality guaranteed — Strict quality inspection, 1000+ hour life test
Fast delivery — Stock items, standard parts ship within 24 hours
Technical support — Engineers assist with selection and installation guidance
Volume discounts — Tiered pricing for regular customers

Consumable Replacement Cycle Reference

Part Type	Recommended Replacement Cycle	Notes
Protective lens	Every 100–200 hours	Replace immediately when spots or coating damage appear
Copper nozzle	Every 50–100 hours	Replace when deformed or clogged
Focus lens	Every 500–1000 hours	Inspect regularly, replace on scratches or coating loss
Chiller filter	Every 3 months	Maintain cooling water quality

Request a Quote

Tell us the part model or specification you need, and we’ll respond with a quick quotation. Volume purchases and long-term supply agreements supported.

PSA Nitrogen Generator

Thu, 05 Nov 2026 00:00:00 +0000

Product Overview

The PSA (Pressure Swing Adsorption) nitrogen generator uses clean compressed air as its feedstock. Carbon molecular sieves adsorb oxygen and carbon dioxide under high pressure and desorb them at low pressure, separating nitrogen on site for immediate use — no cylinder handling, no liquid nitrogen delivery, and no evaporation loss. It is widely used for laser welding shielding, laser cutting assist gas, metal heat treatment, and food preservation.

Key Advantages

Generate gas on site, on demand — Cut out bottled and liquid nitrogen suppliers entirely; produce gas the moment you start the unit
Adjustable purity — Nitrogen purity from 95% to 99.999% in multiple grades to match different welding/cutting processes
Stable, self-regulating purity — Intelligent closed-loop control keeps flow and purity steady for consistent shielding quality
Low running cost — Cost per cubic meter is only 30%–50% of bottled/liquid nitrogen, so units pay for themselves quickly
Safe and convenient — Low pressure, ambient temperature operation; no high-pressure cylinders or cryogenic liquid
Saves labor and floor space — No cylinder swapping, compact footprint that sits right next to your production line
Smart touch control — Chinese LCD touchscreen showing real-time purity, flow, pressure and fault alarms

Technical Specifications

Item	Specification
Model	ZJ-PSA-10
Principle	Pressure Swing Adsorption (PSA) carbon molecular sieve
Nitrogen purity	95% – 99.999% (settable)
Flow capacity	5 – 200 Nm³/h (by model)
Output pressure	0.4 – 1.0 MPa (adjustable)
Dew point	≤ -40℃
Feed requirement	Clean dry compressed air, 0.6 – 1.0 MPa
Residual oxygen	≤ 0.01% – 5% (matching grade)
Control	PLC + LCD touchscreen
Power supply	AC 380V / 50Hz three-phase
Ambient temperature	5 – 45℃
Installation	Skid-mounted, plug-and-play
Noise	≤ 75 dB

Advantages in Laser Welding Applications

The quality of the shielding gas (nitrogen) directly affects weld formation and cutting edge finish. On-site generation gives laser systems these unique benefits:

1. Stable gas flow, more consistent welds

Immediate on-site production keeps pressure and flow steady, giving uniform shielding at the nozzle and low-oxidation, consistent weld color
Avoids weld defects and spatter caused by pressure swings during cylinder changes

2. Controllable purity for multiple materials

When welding stainless steel, galvanized steel or aluminum, adjust the purity grade to precisely match the shielding requirement of each material
For cutting carbon steel or stainless steel, select the right purity for each plate thickness for cleaner edges

3. Integrated with laser lines, zero downtime

Gas production matches consumption in real time with no gaps, ideal for long continuous welding/cutting runs
One nitrogen system can serve multiple welders via centralized supply for maximum utilization

4. Batch consistency and easy scaling

Fully automated quality monitoring ensures consistent gas quality across production batches
Expand your line without renegotiating suppliers — just add capacity modules

Cost Comparison vs Traditional Supply

Aspect	Bottled Nitrogen	Liquid Nitrogen	On-site Generation (this unit)
Supply mode	Ordering & swapping	Tanker delivery	Produced on site in real time
Logistics & handling	Frequent cylinder swaps	Delivery + evaporation loss	No delivery, no handling
Cost per m³	High	Medium-high	Low (about 30%–50%)
Supply risk	Downtime during swaps	Delivery delays	No interruption
Storage safety	High-pressure cylinder	Cryogenic burn/vapor risk	Low pressure, room temp — safest
Floor space	Cylinder storage area	Storage tank + vaporizer	Minimal, next to the line
Purity control	Fixed grade	Fixed grade	Multiple adjustable grades
Ongoing cost	Rental deposits	Tank leasing	Only specialty filter media

Payback reference: For continuous daily use at moderate consumption, on-site generation typically recovers the equipment investment within 6–12 months through gas cost savings, after which savings continue.

Typical Applications

Shielding gas for laser welding / laser cutting
Nitrogen shielding for stainless steel, galvanized steel and aluminum welding
Heat treatment and annealing atmosphere for metals
Inert shielding for float glass and electronic components
Nitrogen food preservation and storage
Purging and inerting of chemical tanks and pipelines

Standard Configuration

Item	Qty
PSA nitrogen generator main unit	1
Refrigerated air dryer	1
High-efficiency filters (1μm, 0.1μm, oil-removal)	1 set
Activated carbon filter	1
Oxygen analyzer	1
Buffer receiver tank	1
Intelligent control cabinet (PLC + touchscreen)	1
Electric heater regeneration unit	1
Nitrogen pressure reducing valve set	1
Installation & commissioning toolkit	1 set
Operation & maintenance manual	1 set

FAQ

Is on-site generation cheaper than buying liquid nitrogen?

Low consumption with short hours might favor purchasing, but laser welding/cutting usually means steady, long-term use. On-site generation costs only 30%–50% per cubic meter, and eliminates cylinder deposits, deliveries and waiting — winning on both total cost and production efficiency.

What installation conditions are required?

You need 380V three-phase power, a 0.6–1.0 MPa clean compressed air source (or we supply a matching compressor), and a 5–45℃ ventilated area. The unit is skid-mounted and plug-and-play on arrival.

Are purity and flow guaranteed to be stable?

Yes. The PLC closed-loop control with inline oxygen analysis monitors continuously, and auto alarms activate on out-of-range concentration or flow, so the output always meets the process requirement.

Will one unit cover multiple welders?

Yes. Size the generator by total gas demand to centralize supply across several laser welders/cutters, and add matching modules when scaling your line.

What is the warranty?

Main unit: 12 months from shipment
Core components (carbon molecular sieves, etc.): per manufacturer standard
Consumables (filter elements, seals): 3 months

Request a Quote

Need on-site nitrogen to replace bottled/liquid gas? Tell us your consumption, purity requirement and number of production lines, and we will design your nitrogen generation system.

1000W Handheld Laser Welder

Wed, 28 Oct 2026 00:00:00 +0000

Product Advantages

Affordable entry model — designed for thin sheet welding, 1000W covers common 0.5–2.5mm applications
20%+ electro-optical efficiency — comprehensive efficiency above 20%, low energy high output
Operators trained in 1 day — modular controls, simple operation, no special license required
Small heat-affected zone, zero distortion — non-contact welding, smooth welds, no polishing needed
Built-in auto wire feeder — automatic filler wire for gap filling and cosmetic welds
220V single-phase power — standard workshop outlet, no special electrical setup required

Technical Specifications

Parameter	Specification
Model	MJ-10-BFL
Laser Power	1000W
Laser Source	Keplin / Guangfang / Raycus (fiber laser)
Laser Wavelength	1070 – 1090 nm
Power Stability	±2%
Modulation Frequency	1 – 5000 Hz
BPP (Beam Quality)	M² ≤ 1.5
Fiber Length	10 m
Fiber Core Diameter	20 – 50 μm
Welding Thickness	0.5 – 2.5 mm
Welding Modes	Continuous / Modulation (Pulse) / Spot
Welding Head	Double protection
Control System	5-in-1
Cooling System	Water cooling (Hanli / Quanguan / Evita, dual temp control)
Laser Source Consumption	3.5 KW
Chiller Consumption	1.7 KW
Total System Consumption	6 KW
Power Supply	AC 220V / 50Hz
Overall Weight	~ 100 kg

Materials Supported

Stainless steel (201, 304, 316, 430) — use Argon Ar shielding gas
Carbon steel (Q235, Q355) — use CO₂ shielding gas
Galvanized steel — use Argon Ar shielding gas
Aluminum alloy (6061, 5052) — use Nitrogen N₂ shielding gas
Copper and brass

Typical Applications

Kitchenware hardware (sinks, stoves, hangers)
Sheet metal panels and enclosures
Door and window hardware
Advertising signs
Decorative crafts
Small pipes and vessels

What’s in the Box

Item	Quantity
Handheld fiber laser welder cabinet	1
Laser source (Keplin / Guangfang / Raycus)	1
Welding head (double protection)	1
5-in-1 control system	1
Custom auto wire feeder	1
Water chiller (dual temp control)	1
10 m optical fiber cable	1
Copper nozzle	6
Protective lens	8
Air hose	3 m
Safety operation manual	1
Safety goggles	1

Process Parameters Reference

Stainless Steel (Argon Ar shielding)

Thickness (mm)	Laser Power (W)	Wire Diameter (mm)	Wire Feed (mm/s)	Scan Speed (mm/s)	Scan Width (mm)	Gas Pressure (bar)	Mode
1.0	300 – 500	1.0	15	300	2.5	10	Flat
2.0	500 – 800	1.0	12	300	2.5	10	Flat

Carbon Steel (CO₂ shielding)

Thickness (mm)	Laser Power (W)	Wire Diameter (mm)	Wire Feed (mm/s)	Scan Speed (mm/s)	Scan Width (mm)	Gas Pressure (bar)	Mode
1.0	300 – 500	1.0	15	300	2.5	10	Flat
2.0	500 – 800	1.0	12	300	2.5	10	Flat

Aluminum (Nitrogen N₂ shielding)

Thickness (mm)	Laser Power (W)	Wire Diameter (mm)	Wire Feed (mm/s)	Scan Speed (mm/s)	Scan Width (mm)	Gas Pressure (bar)	Mode
1.0	300 – 500	1.0	15	300	2.5	10	Flat
2.0	500 – 800	1.0	12	300	2.5	10	Flat

How Handheld Laser Welding Works

The water chiller cools and maintains constant temperature for both the laser source and welding head to protect critical components.

FAQ

Does it require 220V power?

Yes. The 1000W model operates on 220V single-phase — a standard workshop outlet works, no special setup needed.

How much faster is it than TIG welding?

Laser welding is 3–10× faster than TIG, with a smaller heat-affected zone, minimal distortion, and smooth welds that need no polishing.

What is the warranty period?

12 months full machine warranty from delivery date
24 months on laser source and core components
3 months on consumables (lenses, nozzles, wire feed wheels)

Do you offer remote technical support?

Yes. We provide 1-on-1 remote video guidance — our professional technicians assist with setup, tuning, and troubleshooting online.

Request a Quote

Affordable entry model for thin metal applications. Tell us your material type and thickness, we’ll recommend the right configuration.

Advertising Signs Welding

Wed, 28 Oct 2026 00:00:00 +0000

Background

The advertising sign industry needs to weld 0.8–1.5mm stainless steel letters, galvanized sheet brackets, and aluminum composite panels. Traditional spot welding produces large, rough welds; TIG welding causes deformation and requires polishing. Laser welding does both spot fixing and continuous sealing with a clean surface.

Solution Specs

Item	Details
Machine Model	Zhijie MJ-10-BFL handheld laser welder
Laser Source	1000W fiber laser
Welding Modes	Continuous / Modulation (Pulse) / Spot
Shielding Gas	Argon Ar (stainless) / CO₂ (galvanized)
Welding Material	Stainless steel letters / galvanized sheet, 0.8 – 1.5mm

Key Results

Metric	Traditional	Laser	Improvement
Spot Weld Diameter	3 – 5mm	≤ 1.5mm	Small welds, better appearance
Continuous Weld Look	Rough, needs polishing	Uniformly smooth	No polishing
Weld Strength	Spot welds easily fall off	Spot + continuous combined	Strong and reliable
Operator Skill	Needs experienced welder	0 experience, 1 day training	No training cost

Door & Window Frame Welding

Wed, 28 Oct 2026 00:00:00 +0000

Background

The door and window industry heavily uses galvanized steel tubes (1.2–2.0mm) and stainless steel tubes for frames and security grilles. Traditional TIG or MIG welding inputs too much heat, causing deformation that leads to poor fit and requires grinding. Laser welding solves this perfectly.

Solution Specs

Item	Details
Machine Model	Zhijie MJ-10-BFL / MJ-15-BFL
Laser Source	1000W / 1500W fiber laser
Wire Feeder	Standard auto wire feeder
Shielding Gas	CO₂ (galvanized) / Argon Ar (stainless)
Welding Material	Galvanized steel tube 1.2 – 2.0mm / stainless steel tube
Welding Type	Fillet joint, T-joint, butt joint

Key Results

Metric	Traditional TIG	Laser	Improvement
Heat Deformation	0.5 – 1.5mm	≤ 0.1mm	No grinding, install directly
Welding Speed	~ 80 mm/s	≥ 250 mm/s	3x faster
Zinc Layer Burn-off	Significant, needs repaint	Minimal, mostly preserved	Less anti-corrosion work
Weld Appearance	Rough, needs grinding	Smooth, no grinding	100% labor saved

Stainless Steel Pipe On-Site Welding

Wed, 28 Oct 2026 00:00:00 +0000

Background

Stainless steel pipe installation (water supply, food-grade, chemical) requires on-site welding. Traditional TIG welding is slow, highly dependent on operator skill, and prone to porosity when ventilation is poor. The handheld laser welder is portable, and with a wobble head attachment, delivers single-pass full penetration.

Solution Specs

Item	Details
Machine Model	Zhijie MJ-15-BFL handheld laser welder
Laser Source	1500W fiber laser
Welding Head	Standard + optional Wobble Head
Wire Feeder	Standard auto wire feeder
Shielding Gas	Argon Ar (backside needs argon purge)
Welding Material	Stainless steel tube 304 / 316, 1.5 – 3.0mm
Fiber Length	10m (standard), optional 15m / 20m

Key Results

Metric	Traditional TIG	Laser (wobble head)	Improvement
1.5mm Pipe Speed	~ 80 mm/min	≥ 250 mm/min	3x faster
3.0mm Pipe Penetration	Needs 2 passes	Single pass full penetration	2x faster
Porosity Risk	High in poor ventilation	Extremely low (stable beam)	99%+ UT pass rate
Portability	Heavy welder + gas bottles	12kg handheld, 10m fiber	Fits in tight spaces

Key Advantages

Portable — handheld gun only 12kg, 10m fiber reaches any on-site location
220V power — works from a standard outlet, no 380V power needed
Wobble head — beam oscillation widens the molten pool for single-pass 3mm pipe joints

1500W vs 2000W: How to Choose the Right Handheld Laser Welder Power

Tue, 27 Oct 2026 00:00:00 +0000

One of the most common questions we get from buyers is: Should I buy the 1500W or 2000W model?

The short answer is: it depends on three things — your material thickness, production volume, and future plans.

Quick Decision Matrix

Your Situation	Recommended Model
Welding 0.5 – 3.0mm sheet metal only	1500W Standard
Welding up to 5.0mm thick steel	2000W High-power
Small workshop, low daily output	1500W
Planning to scale up or add automation later	2000W
Budget is tight but need 220V operation	1500W

Key Differences You Must Know

Welding Thickness Range

Model	Max Weld Thickness
1500W	0.5 – 3.0 mm
2000W	1.0 – 5.0 mm

Critical rule: A 1500W machine on 4mm steel will struggle with penetration. A 2000W machine on 1mm aluminum is overkill — the high power may cause burn-through. Match power to your actual thickness range.

Power Supply Requirement

Model	Power Input
1500W	220V single-phase, 16A — plug into any workshop outlet
2000W	380V three-phase, 16A — requires three-phase power supply

This is a dealbreaker for many overseas buyers. If your workshop only has 220V (common in Southeast Asia, Middle East, and some European countries), the 1500W is your only practical option.

Energy Consumption

Model	Approx. Hourly Power Draw
1500W	~ 5 kWh
2000W	~ 7 kWh

Over a year of 8-hour daily operation, the 2000W adds approximately 5,000 kWh of extra electricity cost. That’s roughly $500 – $1,000 USD depending on your local rate.

Weight & Portability

Model	Handheld Unit Weight
1500W	12 kg
2000W	15 kg

A 3kg difference matters for operators holding the gun all day. For extended welding sessions, the lighter 1500W reduces operator fatigue significantly.

Upgrading Later?

Here’s the hard truth: You cannot upgrade a 1500W to 2000W. The laser source is a sealed unit — there’s no software setting or component swap that unlocks more power.

So if you’re planning to expand into thicker materials or higher-volume production within 1–2 years, buy the 2000W now. Selling and replacing a 1500W 18 months from now will cost you more than the price difference today.

Bottom Line

Choose 1500W if:

You weld 0.5–3mm metal sheets
You only have 220V power
Budget is limited
Portability and operator comfort are priorities

Choose 2000W if:

You need to weld 3–5mm thick steel
You have 380V three-phase power
You plan to scale up production
You need auto wire feeding for cosmetic welds

Still unsure? with your material type, thickness range, and daily production target. We’ll recommend the right model — and we can test-weld your samples for free before you order.

Relevant Products

Auto parts welding

Tue, 27 Oct 2026 00:00:00 +0000

Background

The automotive industry demands extremely high weld strength and flawless appearance. Traditional TIG welding on thin sheet metal suffers from large heat input, workpiece deformation, and low efficiency — leading to high rejection rates and costly rework.

Solution Specs

Item	Details
Machine Model	Zhijie MJ-15-BFL handheld laser welder
Laser Source	1500W Keplin / Guangfang / Raycus fiber laser
Wire Feeder	Standard auto wire feeder
Shielding Gas	Argon Ar
Welding Material	Galvanized steel 1.0 – 1.5mm
Welding Type	Continuous lap weld on exhaust pipe flanges

Key Results

Metric	Before (TIG)	After (Laser)	Improvement
Weld Width	~ 3.5 mm	≤ 1.2 mm	2.9x narrower
Welding Speed	~ 10 mm/s	≥ 30 mm/s	3x faster
Rework Rate	~ 8%	~ 0.5%	16x lower
Post-weld Polishing	Required	Eliminated	100% labor saved
Heat Affected Zone	Large	Very small	No workpiece deformation

Customer Testimonial

“We replaced three TIG welding stations with one Zhijie 1500W laser welder. Output per shift nearly tripled. The laser welds are so clean we completely removed the polishing step. ROI was under 6 months.”

— Production Manager, Chinese auto parts supplier

Buying Laser Welders from China: A Complete Import Guide for Overseas Buyers

Tue, 27 Oct 2026 00:00:00 +0000

Buying industrial equipment from China can be intimidating — but with the right approach, it’s straightforward and cost-effective. Based on shipping machines to 12+ countries over 10 years, here’s our complete guide.

Step 1: Vet the Supplier

What to check before sending any money:

Check	Why It Matters	How to Verify
Registered company	Avoid personal traders	Ask for business license photo
CE / ISO 9001	EU/global safety compliance	Ask for certificate PDFs
Factory, not trading company	Better pricing, direct support	Ask for factory photos, video call
Existing customers in your country	Smooth import and after-sales	Ask for references
Clear payment terms	Protect your deposit	30% deposit + 70% before shipment is standard

Red flags to avoid:

“Friend/family” operation with no company registration
Refuses to show factory or provide certificates
Requests 100% payment upfront
No WhatsApp / WeChat for direct communication

Step 2: Sample Testing (Critical!)

Don’t skip this step. Any serious supplier will test-weld your material samples for free.

Send these to the supplier:

2–3 pieces of your actual workpiece material (100×100mm minimum)
Mark the joints you need welded
Include a photo of the finished weld appearance you’re targeting

What you’ll get back:

Photos + video of the test weld
Welding parameter report (power, speed, wire feed settings)
Your sample pieces back if you provide a return address

If the test weld doesn’t meet your requirements, move on — no shame, no cost.

Step 3: Payment Terms

Standard industry terms (China → Overseas):

Stage	Amount	When
Deposit	30%	After sample approval, before production starts
Balance	70%	After machine photos + test video sent, before shipment

Never pay 100% upfront. Never use Western Union or MoneyGram for deposits — use T/T (bank wire) or Alibaba Trade Assurance.

Payment methods:

✅ T/T (Telegraphic Transfer) — bank wire, most common
✅ Alibaba Trade Assurance — buyer protection, recommended for first-time orders
✅ PayPal — small amounts only (<$1,000), 5% fee

Step 4: Shipping

Two main options:

Method	When to Use	Cost Range
Sea Freight (FCL)	2+ machines, budget 2–4 weeks	$100 – $300 USD to most ports
Sea Freight (LCL)	1 machine, budget 4–6 weeks	$50 – $150 USD
Air Freight	Urgent, need in 3–7 days	$300 – $800 USD

What’s included in shipping price:

Factory loading fee
Export customs clearance (China)
Ocean/air freight
Full cargo insurance (always get this)

What’s NOT included (you pay locally):

Import duties and taxes (varies by country)
Customs broker fee
Local delivery to your address

Step 5: Import Duties by Country

Country	Laser Welder HS Code	Approx. Duty Rate	Note
United States	8456.11.00	0% (FTA)	No extra duties
EU (Germany, UK, etc.)	8456.11.00	2.7%	CE certificate required
Australia	8456.11.00	0%	GST applies
Brazil	8456.11.00	14% + ICMS	Complex, use customs broker
Indonesia	8456.11.00	5%	Permit required

Important: HS codes and rates change. Always confirm with a local customs broker before ordering.

Step 6: After-Sales & Warranty

This is where many buyers regret choosing a cheap supplier.

What you should demand BEFORE ordering:

Support Item	What You Get
Online training	Free 2–4 hour video call setup + operation training
Warranty	12 months full machine, 24 months laser source
Spare parts	Initial kit included; re-order at cost for 5+ years
Remote support	WhatsApp / WeChat / video call — 7×12 hours
On-site service	Optional engineer visit (fee-based) for overseas

Most common spare parts you’ll need:

Protective lens (replace every 200–300 operating hours) — $10 each
Copper nozzle — $15 each
Wire feed wheel — $30 each

Quick Checklist

Before placing your order, tick everything:

Supplier sent business license + CE/ISO certificates
You sent samples and received test weld results you’re happy with
Payment terms confirmed (30% + 70%)
Shipping method and cost confirmed
Import duties for your country looked up
Warranty and after-sales terms in writing
You have WhatsApp / WeChat contact with the engineer who’ll support you

Ready to start? — share your material and thickness requirements for an online evaluation. We’ll prepare a full quotation with shipping included.

Handheld Laser Welder Daily Maintenance: 7 Habits That Extend Machine Life

Tue, 27 Oct 2026 00:00:00 +0000

A handheld laser welder is a 10,000+ hour machine — if you maintain it. Neglect it, and you’ll see problems by hour 2,000.

Based on 10 years of customer feedback and machine service records, here are the 7 daily/weekly habits that dramatically extend machine life.

Daily (Before Work) — 2 Minutes

1. Check the Protective Lens — Most Critical

The protective lens at the tip of the welding gun is the first line of defense. A dirty or cracked lens lets spatter and dust into the optical system, causing catastrophic laser damage.

Check daily:

Remove the lens cover
Inspect for cracks, smudges, or weld spatter
Wipe gently with isopropyl alcohol (95%+) and a lint-free cloth
Replace immediately if cracked or deeply stained

Replacement schedule: Every 200–300 operating hours, or whenever you notice decreased weld quality.

2. Inspect the Copper Nozzle

The copper nozzle directs the shielding gas. Deformation or blockage = bad welds.

Check daily:

Look for dents or deformation at the tip
Blow out any accumulated spatter with compressed air
Replace if deformed (cost: ~$15 USD, takes 2 minutes)

Weekly — 10 Minutes

3. Verify Coolant Level

For water-cooled machines (all our models):

Turn power OFF first
Check the coolant tank level (should be 80–100% full)
Top up with deionized water + anti-freeze mixture (never use tap water)
Replace coolant completely every 6 months

Running dry = laser source overheat = $$$ repair. Never skip this check.

4. Clean the Wire Feeder Rollers

If you use the automatic wire feeder:

Remove the wire spool
Blow out the roller groove with compressed air
Clean any accumulated dust or wire residue
Lubricate lightly with machine oil (not WD-40)

5. Tighten Cable & Connector Screws

Vibration from daily welding can loosen electrical connections.

Check the power cable connector at the machine
Check the optical fiber connector (be very gentle — optical fibers break easily)
Tighten any loose screws

Monthly — 20 Minutes

6. Calibrate Welding Parameters

Over time, the laser power output can drift slightly. Every month:

Weld a test piece on your standard material
Check weld width and penetration against your baseline
Compare machine-displayed parameters to what you recorded at setup
If drift > 10%, contact us for calibration

7. Check and Clean the Laser Gun Housing

Wipe down the entire gun body with a dry cloth
Clean ventilation slots (compressed air)
Check for oil or coolant leaks around seals
Inspect the trigger button for proper operation

Warning Signs You Should Not Ignore

Symptom	Possible Cause	Action Required
Weld suddenly becomes porous / spattery	Dirty lens or deformed nozzle	Replace lens + nozzle immediately
Machine shows error code E-001	Coolant flow blocked	Clean filter + top up coolant
Laser beam appears dim	Lens contamination or source drift	Clean lens; if no fix, contact us
Machine trips circuit breaker	Faulty power cable or overcurrent	Stop use, contact us
Clicking noise when pulling trigger	Trigger contact worn	Replace trigger (we ship spares worldwide)

Full Calibration & Service Every Year

Once per year, we recommend sending the machine to an authorized service center or having a video call calibration with our engineers. This covers:

Full laser power output verification
Optical system alignment
Wire feeder calibration
Safety check (laser radiation leakage)

Service cost: $150 – $300 USD (includes return shipping within China). Overseas service available on request.

Follow these 7 habits and your handheld laser welder will deliver 10,000+ reliable operating hours. Skip them, and you’ll pay for it — with downtime and expensive repairs.

Have maintenance questions?

Handheld Laser Welding vs TIG/MIG: 10 Key Differences for Industrial Metal Joining

Tue, 27 Oct 2026 00:00:00 +0000

If you’ve been using TIG or MIG welding for years, switching to handheld laser welding feels like a big change. We’ve put together the 10 most important differences based on real production data from our customers.

Comparison Table At A Glance

Metric	Handheld Laser	Traditional TIG	MIG (GMAW)
Welding Speed	3× faster	Baseline 1×	1.5×
Post-weld Polishing	Not needed	Required	Heavy polishing
Heat Input	Very low	Medium	High
Workpiece Deformation	Negligible	Noticeable	Significant
Operator Skill Required	Easy (1 week training)	Hard (certified welder)	Medium
Hourly Power Cost	~$0.50	~$1.50	~$2.00
Consumables Cost / 100 welds	~$2	~$8 (argon)	~$5
Weld Quality Consistency	Very high	Variable	Variable
Equipment Cost	$6,000 – $10,000	$500 – $1,500	$300 – $1,000
ROI Timeline	4 – 8 months	N/A	N/A

1. Welding Speed — Laser Is 3× Faster

The 3× speed improvement is real and consistent across materials. On 2mm stainless steel:

Laser welding: 300mm weld in ~10 seconds (30 mm/s)
TIG welding: 300mm weld in ~30 seconds (10 mm/s)

This means one laser welder can replace two to three TIG stations in a production layout.

2. Zero Post-weld Polishing

This is the single biggest labor saver. Laser welds are:

Narrow (≤ 1.2mm)
Clean, no slag
Uniform appearance

TIG and MIG welds both produce visible weld reinforcement that requires grinding and polishing — adding 30–60% extra time per workpiece.

3. Minimal Heat Input = No Deformation

Low heat input means:

No warping on thin sheet metal
No pre-heating required for most applications
Adjacent materials (paint, coatings) are not affected

For precision parts like battery trays or kitchenware, this eliminates an entire correction step after welding.

4. Operator Skill — 1 Week vs 6 Months

Traditional TIG requires certified welders with 6+ months of training. Laser welding is so forgiving that a new operator can produce production-quality welds after 3–5 days of supervised practice, and be fully independent within a week.

Your skilled welders can move to higher-value tasks like setup and quality control.

5. Power Cost — 3× Lower Per Hour

Method	Hourly Power Draw	Approx. Cost at $0.10/kWh
Laser 1500W	5 kWh	$0.50
TIG 400A	15 kWh	$1.50
MIG 400A	20 kWh	$2.00

Over 2,000 operating hours per year, laser saves $2,000 – $3,000 in electricity alone.

6. Consumables — Cheaper, Simpler

Consumable	Laser	TIG	MIG
Shielding Gas	None (wire feeder optional)	Argon (expensive)	Mixed gas
Electrode / Tip	1 copper nozzle ($0.50, 100+ hours)	Tungsten electrode ($2–5 each)	Contact tip ($1 each)
Filler Material	Wire only	Wire + gas	Wire + gas

7. Weld Quality — Machine-Controlled

Laser welds are consistent because the laser power, pulse frequency, and travel speed are all digitally controlled by the machine. With traditional methods, weld quality depends heavily on operator technique and can vary shift to shift.

8. Equipment Cost — Higher Upfront, Lower Total Cost

Laser welders cost $6,000 – $10,000 upfront vs $300 – $1,500 for traditional machines. But the total cost of ownership (including labor, power, consumables, and rework) is 30–50% lower within the first year of use.

Most customers see full ROI in 4–8 months.

9. Portable, No Fume Extraction Required

Handheld laser welders are air-cooled (or water-cooled) and produce minimal smoke. No dedicated fume extraction system is required — unlike TIG/MIG which generate significant welding fumes that must be captured.

10. Works On Materials Traditional Methods Struggle With

Laser welding is particularly effective for:

Dissimilar metals (steel + aluminum)
Thin materials (0.5mm – where TIG/MIG cause burn-through)
Highly reflective metals (copper, brass — requires specific laser parameters)

When NOT to Switch

Laser welding is not perfect for every situation:

Very thick steel (> 6mm) — need multi-pass welding or automated gantry systems
Rough / poorly fitted joints — laser needs tight gap control; use TIG for gap filling
Extremely low-volume one-off work — traditional methods may be more cost-effective

But for high-volume, sheet metal, cosmetic-quality welding, handheld laser is unequivocally the better choice.

Ready to see laser welding in action?

Hardware & Kitchenware Welding

Tue, 27 Oct 2026 00:00:00 +0000

Background

Hardware and kitchenware factories mass-produce stainless steel pots, sinks, hooks, brackets, and more. Traditional welding requires extensive post-weld polishing — time-consuming, inconsistent in quality, and costly.

Solution Specs

Item	Details
Machine Model	Zhijie MJ-15-BFL handheld laser welder
Laser Source	1500W fiber laser
Wire Feeder	Standard auto wire feeder
Shielding Gas	Argon Ar
Welding Material	Stainless steel 304 / 201, 1.0 – 2.0mm
Welding Type	Sink lap weld + fillet weld

Key Results

Metric	Before	After	Improvement
Weld + Polish Time	~ 25 min / unit	~ 8 min / unit	3x faster
Labor Cost	2 workers (welder + polisher)	1 worker, no polishing	50% labor saved
Weld Appearance	Inconsistent	Uniformly smooth, machine-controlled	Perfect consistency
Daily Output	~ 80 units	~ 240 units	3x throughput

Customer Testimonial

“Polishing sinks was our biggest headache for years. Laser welds are so smooth we completely cut the polishing step. Now one operator runs two machines at once.”

— Workshop Manager, Fujian stainless steel cookware factory

New Energy Battery Tray Welding

Tue, 27 Oct 2026 00:00:00 +0000

Background

EV battery trays require welding 1.0–3.0mm aluminum alloys (6061, 5052). Aluminum has high reflectivity and excellent thermal conductivity — traditional welding suffers from poor fusion, heavy spatter, and severe deformation. Laser welding solves all three.

Solution Specs

Item	Details
Machine Model	Zhijie MJ-15-BFL or MJ-20-BFL
Laser Power	1500W / 2000W
Shielding Gas	Nitrogen N₂
Welding Material	Aluminum alloy 6061 / 5052, 1.0 – 3.0mm
Welding Type	Lap joint, T-joint
Optional	Rotary welding head (for complex joints)

Key Metrics

Metric	Spec
Weld Width	≤ 1.5mm
Tensile Strength	≥ 70% of base metal
Deformation	Minimal, no post-weld straightening needed
Consistency	Stable mass production

Pressure Vessel Welding

Tue, 27 Oct 2026 00:00:00 +0000

Background

Pressure vessel manufacturing requires high-strength, porosity-free welds that strictly meet GB/T 150, ASME VIII, and other standards. Traditional multi-pass TIG/MIG welding on 3–5mm steel plate needs 3–4 passes — slow, prone to inter-pass slag inclusions, and high rework rate.

Solution Specs

Item	Details
Machine Model	Zhijie MJ-20-BFL handheld laser welder
Laser Source	2000W fiber laser
Wire Feeder	Auto wire feeder (standard)
Shielding Gas	CO₂
Welding Material	Carbon steel Q355, 3.0 – 5.0mm
Welding Type	Single-pass butt joint on vessel body

Key Results

Metric	Before (multi-pass TIG)	After (2000W laser)	Improvement
Passes Required	3 – 4 passes	Single pass	4x faster
Porosity Rate	~ 3% (inter-pass slag)	~ 0.2%	15x lower
UT Test Result	Meets GB/T 150	Meets GB/T 150	Same quality, double speed
Heat Input	High, pre-heat needed	Low, no pre-heat	Simplified process

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